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CYNEW Belt Cleaner helps customers successfully solve the trouble of conveying high temperature dry sticky materials

Source: Time:2019-02-12 11:36:23 views:

The belt conveyor has the advantages of long distance, large capacity and continuous transportation. It is the key equipment for efficient coal mining. Domestic coal belt conveyors have been widely used in the 1990s. Although there are still gaps compared with foreign advanced belt conveyors, the use of domestic belt conveyors has indeed solved the problems of domestic coal mining enterprises. Reality.


        

      The belt conveyor has the advantages of long distance, large capacity and continuous transportation. It is the key equipment for efficient coal mining. Domestic coal belt conveyors have been widely used in the 1990s. Although there are still gaps compared with foreign advanced belt conveyors, the use of domestic belt conveyors has indeed solved the problems of domestic coal mining enterprises. Reality.


       Customer`s problem



       A coal enterprise in Shanxi uses a domestic brand conveyor belt. The length of a single belt conveyor belt is 10km, the conveyor belt width is 1200mm, and the conveyor belt speed is 4.5m/s. China's coal geological conditions are different. The materials conveyed by the coal enterprise are high-temperature and relatively hard. Those high-temperature and small materials will not only adhere to the surface of the belt, but also leak under the belt return section to increase the load again. The company originally used a polyurethane scraper-type cleaner produced by a factory in China, but the effect was poor.
       

        First, the service life of the polyurethane scraper is too short, basically changed once in less than one month, and the cutter head of the polyurethane scraper is obviously broken;

       

         Second, the high temperature dry sticky fine particles are piled up on the belt working surface, which is also a test for the belt surface;


        Third, dry sticky small particles are piled up, dust is scattered, and environmental problems are difficult to solve.



         Fourth, the material accumulated in the return belt has a large wear on the equipment, which seriously affects the production efficiency, increases the maintenance cost, and has potential safety hazards.



       

       CYNEW`s Solution I


         CYNEW engineers team analyzed the reasons based on the site conditions and recommended that the coal enterprise use a tungsten carbide steel cutter secondary cleaner. The tungsten carbide steel cutter head is resistant to high temperature and is suitable for the harsh environment of the enterprise to transport high-temperature dry-adhesive materials. The cleaner is installed at the belt returning stage and has a particularly superior cleaning effect on the cleaning of the return material. The base of the scraper is made of polyurethane, which uses the buffering effect of polyurethane to maintain a constant pressure between the blade and the belt, effectively protecting the belt and less wear on the belt surface.


        CYNEW`s  II



        In response to the actual environment of the coal company, Changyi introduced a second cleaning solution: Changyi Ceramic Cleaner. Changyi Ceramic Cleaner is assembled with high-purity alumina ceramic block and high-quality stainless steel material. It is installed on the belt roller part in a diagonally inclined manner. It has high viscosity, high temperature corrosion, high temperature wear or high temperature erosion and high speed. It is safe and reliable to use in the working environment such as conveyor belt, and the effect of the cleaner is also very good.





      The final result: The coal company passed the trade-off, and finally chose the first option, using the Changyi tungsten carbide steel cleaner. The person in charge of the project subsequently reported that after using the tungsten carbide steel cutter head cleaner, the site environment was significantly improved. Changyi's scraper was also 6-8 times longer than the original scraper life, which greatly saved the factory operation cost and equipment maintenance rate. Reduced, production efficiency is improved. Changyi tungsten carbide steel cleaner has a good cleaning effect on high temperature dry sticky materials.





       Dongguan Changyi New Materials Co., Ltd. For ten years, we only produce and sell belt conveyor cleaners/polyurethane cleaner scrapers, scrapers, etc. Because of the specificity, we are more professional. To learn more about the polyurethane cleaner information, please pay attention to our public number "Bear Sweeper" or call 400-833-9008/13925775994/15768614193 directly, we look forward to your call.